Sector
C24.5 casting of metals.
INDICATIVE NACE CODEProcess
charge preparation → melting and casting → knockout and finishing → inspection → scrap separation → internal remelting.
Problem
scrap is reported in aggregate and is not linked to charge, batch, regime, and cause.
What the solution includes
protected defect cameras; category scales; furnace data; charge–batch–casting identity; QMS protocols; material balance in ERP.
What changes
fewer scrapped castings and a controlled share of remelted metal.
How the result is measured
- What we measure
- kg scrap / 100 kg good castings
- Baseline
- weight records by batch
- Target
- AFTER DIAGNOSTICafter root-cause analysis
- Evidence
- scales, batch log, and QMS result.
Business effect
less primary metal and earlier removal of defect causes.
Component parts
ДМА — cameras, scales and any new production equipment needed
ДНА — defect analysis and traceability.
Indicative investment
The concrete value is set per client after technical design and current quotations.
Who does what
EvroPixel builds the digital material balance and defect analysis.
machine-vision integrator and foundry technologist.
What to keep in mind
dust and temperature around cameras; reliable separation of defect causes; remelting must be part of the real process.
Link to a funding programme
There is no open funding programme linked to this solution. When a new procedure opens, we check its conditions against your company and project.
Scope and clarifications
The intended result is verified with data from your process rather than assumed in advance. For a funded project, your SME is the beneficiary. PixelAutomate is the brand under which we work. The contracting company is identified in the quotation, contract, and invoice.