PixelAutomate
Solution

Extending the life of machining coolants

emulsion is changed on schedule rather than by state; concentration and contamination are not monitored reliably.

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Sector

C25.62 machining shops; C28 machinery.

INDICATIVE NACE CODE

Process

machining → contamination of emulsion with chips and tramp oils → filtration and separation → controlled top-up → reuse.

Problem

emulsion is changed on schedule rather than by state; concentration and contamination are not monitored reliably.

What the solution includes

online refractometer; pH and conductivity; chip and tramp-oil separator; CNC data; top-up rules; per-machine reporting.

What changes

less new emulsion and less liquid waste for treatment.

How the result is measured

What we measure
l new emulsion / 100 machine hours
Baseline
stores consumption and machine hours
Target
AFTER DIAGNOSTICafter chemical diagnostics
Evidence
sensor and stores records.

Business effect

lower fluid and treatment cost with more stable machining.

Component parts

Physical assets

ДМА — filtration, separators, sensors

Software and integration

ДНА — monitoring and rules.

Indicative investment

The concrete value is set per client after technical design and current quotations.

Who does what

PixelAutomate

EvroPixel builds the digital layer and the deviation signals.

Required partners

filtration supplier and industrial-fluids technologist.

What to keep in mind

chemical compatibility; measurement accuracy; targets only after baseline sampling.

Link to a funding programme

Scope and clarifications

The intended result is verified with data from your process rather than assumed in advance. For a funded project, your SME is the beneficiary. PixelAutomate is the brand under which we work. The contracting company is identified in the quotation, contract, and invoice.

NEXT STEP

Start with the process you want to improve.

We will clarify the problem, the measurement, and the next viable step.

Book a Business Audit