PixelAutomate
Green 2.003

Less virgin powder in powder coating

Powder that does not remain on the workpiece can return to the process when its composition and quality permit it.

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Catalogue proposal — not confirmed eligibility

No saving percentage is promised in advance. Technical scope, partners and funding are checked for your specific case.

Who this is for

Manufacturers with their own powder-coating line and separable colour and composition streams.

Activity and prerequisites

KID-2025 screening references: 25. These are not final classifications or eligibility confirmations.

Check business size, revenue, location, sector exclusions, aid regime and an existing product or service where the model requires it. Missing data remains a question, not a positive assessment.

What changes

Capture, sieve and blend recovered powder with virgin material under controlled conditions.

Measured flowProcess changeVerified result

How the result is verified

Primary measurement

g virgin powder / m² accepted coating; separately record powder actually reused.

Compare equivalent thickness and coating requirements. Weight records are reconciled with colour, adhesion and quality tests.

Baseline, target and acceptance

Measure the baseline at your operation. An initial planning approach is around four representative operating weeks, extended or separated for seasonality and product mix. This is a planning method, not a programme requirement.

Agree the target after a trial or engineering assessment. Compare equivalent conditions without compromising quality, safety or hygiene. Retain absolute quantities so a normalized indicator cannot conceal losses.

Who delivers what

PixelAutomate

Order-level material balance, batch traceability and colour-change restrictions.

Process and equipment

Booth supplier, coating technologist and explosion-protection specialist.

These are required roles, not contracted suppliers. Responsibilities, data access, timing and acceptance are confirmed before commitment.

When not to proceed

Reintroducing contaminated or incompatible powder is not an acceptable saving.

Programme sources and related solutions

Referenced conditions and official clarifications:

Offer revision: 2026-09-07. Links lead to the official document page; a cited clarification is not approval of this proposal. Check for newer publications before application advice.

NEXT STEP

Start with the process you want to improve.

We will clarify the problem, the measurement, and the next viable step.

Book a Business Audit