PixelAutomate
Solution

Material control in pharmaceutical packaging lines

packaging and serialisation defects cause material destruction and sometimes costly product destruction; material consumption is hard to optimise.

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Sector

C21 pharmaceutical product manufacturing.

INDICATIVE NACE CODE

Process

dosing → blister or vial → sealing → serialisation → secondary packaging → batch release.

Problem

packaging and serialisation defects cause material destruction and sometimes costly product destruction; material consumption is hard to optimise.

What the solution includes

checkweigher; blister and code cameras; line data; batch–dose–package–serial; GMP records; ERP material report.

What changes

less packaging material and fewer destroyed good doses from packaging defects.

How the result is measured

What we measure
g packaging material / 1,000 released doses
Baseline
material and batch records
Target
AFTER DIAGNOSTICafter GMP validation
Evidence
machine report and release protocol.

Business effect

lower packaging scrap and better traceability with preserved regulatory integrity.

Component parts

Physical assets

ДМА — packaging, weighing, vision equipment

Software and integration

ДНА — material and serial model.

Indicative investment

The concrete value is set per client after technical design and current quotations.

Who does what

PixelAutomate

EvroPixel builds the material report and the link to the line.

Required partners

pharmaceutical production expert, line supplier, validation partner.

What to keep in mind

IQ/OQ/PQ; serialisation and data integrity; every change runs through the customer's regulatory process.

Link to a funding programme

There is no open funding programme linked to this solution. When a new procedure opens, we check its conditions against your company and project.

Scope and clarifications

The intended result is verified with data from your process rather than assumed in advance. For a funded project, your SME is the beneficiary. PixelAutomate is the brand under which we work. The contracting company is identified in the quotation, contract, and invoice.

NEXT STEP

Start with the process you want to improve.

We will clarify the problem, the measurement, and the next viable step.

Book a Business Audit