Proposal catalogue

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SectorMetals and metalworkingPlastics and rubberFood and beveragesTextile and leatherWood and furniturePaper and packagingGlass, ceramics and building materialsChemistry, cosmetics and pharmaElectronics, electrical equipment, machines and repairAutomotive componentsPrintingMaterial-process servicesSpecialised circular solutions

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Programme connection

Process solutions

76 results

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Different proposals, the same questions. Not an eligibility assessment.

Question
For whom
Physical change
Measurement
Evidence needed
PixelAutomate
Specialist dependency
When not to proceed
Sources and state

A1Metals and metalworking
Material balance in laser and CNC cutting
What changes
higher material yield and more reused remnants.
Metric % material yieldLinked to Green 2.003
A2Metals and metalworking
Use of dismantled metal profiles
What changes
part of primary profiles is replaced by verified secondary raw material.
Metric % used profiles in total material input
A3Metals and metalworking
Defect control and remelting in foundry production
What changes
fewer scrapped castings and a controlled share of remelted metal.
Metric kg scrap / 100 kg good castings
A4Metals and metalworking
Powder recovery in powder coating
What changes
less new powder and less waste during colour change.
Metric g new powder / m² good coatingLinked to Green 2.003
A5Metals and metalworking
Extending the life of machining coolants
What changes
less new emulsion and less liquid waste for treatment.
Metric l new emulsion / 100 machine hoursLinked to Green 2.003
A6Metals and metalworking
Optimised cutting in stamping
What changes
higher sheet utilisation and more parts from stored remnants.
Metric % used sheet areaLinked to Green 2.003
A7Metals and metalworking
Weld seam traceability and NDT returns
What changes
fewer cut and reworked seams and less material used.
Metric % seams returned after NDT
A8Metals and metalworking
Weight optimisation for metal packaging
What changes
less metal per package with proven strength.
Metric g metal / good package
B1Plastics and rubber
Scrap and recycled granulate in injection moulding
What changes
less scrap and a controlled share of regrind.
Metric kg primary polymer / 1,000 good units
B2Plastics and rubber
Online thickness control in film extrusion
What changes
less polymer per area with preserved strength.
Metric kg polymer / 1,000 m² good filmLinked to Green 2.003
B3Plastics and rubber
Controlled use of purchased recycled granulate
What changes
provable replacement of primary polymer with recycled material.
Metric % recycled granulate in good productLinked to Green 2.003
B4Plastics and rubber
Closed cycle for internal plastic scrap
What changes
more own scrap returns as raw material under controlled quality.
Metric kg internal material returned to production / 100 kg generated uniform scrapLinked to Green 2.003
B5Plastics and rubber
Weight control in thermoforming
What changes
less material per part and a controlled internal trim loop.
Metric g polymer / good unitLinked to Green 2.003
B6Plastics and rubber
Weight optimisation for PET preforms and bottles
What changes
less PET per bottle and documented recycled content.
Metric g PET / good bottleLinked to Green 2.003
B7Plastics and rubber
Compounding with secondary materials
What changes
higher and documented share of secondary materials with stable specification.
Metric % secondary material in released batch
B8Plastics and rubber
Additive manufacturing with recycled polymer
What changes
own waste becomes usable production parts or tools.
Metric kg good printed parts / 100 kg prepared recycled material
C1Food and beverages
Dosing and material yield in bakeries
What changes
less flour and dough residue per good unit.
Metric kg flour / 1,000 good unitsLinked to Green 2.003
C2Food and beverages
Loss control in syrups and chocolate
What changes
less product loss during transfer and rinsing.
Metric kg product loss / production batch
C3Food and beverages
Water balance and CIP cycles in beverages
What changes
less fresh water and product loss while keeping hygiene.
Metric m³ fresh water / 1,000 l good beverage
C4Food and beverages
Material yield in coffee roasting and grinding
What changes
less unexplained material loss and fewer scrapped batches.
Metric kg packaged coffee / 100 kg green coffee
C5Food and beverages
Portioning and food waste in ready meals
What changes
less raw material and food waste per good portion.
Metric kg food waste / 1,000 good portionsLinked to Green 2.003
C6Food and beverages
Precise dosing of powder blends
What changes
less powder per good dose.
Metric g raw material / good dose
C7Food and beverages
Pet food with permitted animal by-products
What changes
higher share of permitted by-products with stable quality.
Metric % by-products in good recipe
D1Textile and leather
Optimised fabric cutting
What changes
higher fabric utilisation and more parts from good remnants.
Metric % used area of laid fabricLinked to Green 2.003
D2Textile and leather
Sorting and internal reuse of textile remnants
What changes
own textile remnant becomes verified secondary raw material.
Metric kg secondary fibre / 100 kg sorted remnantsLinked to Green 2.003
D3Textile and leather
Water and chemicals in textile dyeing and washing
What changes
less fresh water and chemicals per kg good textile.
Metric m³ fresh water / t good textileLinked to Green 2.003
D4Textile and leather
Ink dosing and solvent recovery
What changes
less new ink and solvent per printed unit.
Metric g new ink / m² good print
D5Textile and leather
Garment repair and refurbishment
What changes
more garments stay in use instead of being replaced.
Metric % accepted garments returned to use
D6Textile and leather
Optimised cutting of natural leather
What changes
higher utilisation of each hide and more products from remaining zones.
Metric % used good area of the hide
E1Wood and furniture
Optimised cutting of furniture panels
What changes
higher panel utilisation and more parts from remnants.
Metric % used panel areaLinked to Green 2.003
E2Wood and furniture
Pellets from wood production remnants
What changes
a larger share of wood remnant becomes a good product.
Metric kg good pellets / 1,000 kg wood remnant
E3Wood and furniture
Insulation panels from wood fibre
What changes
residual wood raw material replaces part of the primary material in a good panel.
Metric % residual wood raw material in good panel
E4Wood and furniture
Furniture repair and refurbishment
What changes
more furniture stays in use instead of being replaced.
Metric % accepted furniture returned to use
E5Wood and furniture
Parquet from lower-grade wood material
What changes
a larger share of lower-grade material becomes a good product.
Metric m² good parquet / m³ input material
F1Paper and packaging
Material yield in corrugated production
What changes
less paper lost in setup and change.
Metric kg paper waste / 1,000 m² good corrugatedLinked to Green 2.003
F2Paper and packaging
Optimised cutting of cardboard packaging
What changes
a larger share of the sheet becomes good packaging.
Metric % used sheet areaLinked to Green 2.003
F3Paper and packaging
Packaging with documented recycled fibre
What changes
higher and documented share of recycled fibres in good packaging.
Metric % recycled fibres in released batchLinked to Green 2.003
F4Paper and packaging
Reducing matrix waste in labels
What changes
less matrix waste per printed label and a better-separated material stream.
Metric kg matrix waste / 1,000 m² printed material
F5Paper and packaging
Inks and rinse solvents in flexographic printing
What changes
less new ink and solvent per good printed unit.
Metric l new solvent / 1,000 m² good printLinked to Green 2.003
F6Paper and packaging
Minimum-material packaging for the product load
What changes
less packaging material per protected and shipped product.
Metric g packaging / good packaged unitLinked to Green 2.003
G1Glass, ceramics and building materials
Weight control of glass packaging
What changes
less glass per good package and a controlled share of returned cullet.
Metric g glass / good package
G2Glass, ceramics and building materials
Scrap traceability in flat glass processing
What changes
less scrapped processed glass and more used remnants.
Metric m² scrapped glass / 1,000 m² good productLinked to Green 2.003
G3Glass, ceramics and building materials
Glaze control in ceramic products
What changes
less glaze and material in wastewater per good unit.
Metric g glaze / m² good productLinked to Green 2.003
G4Glass, ceramics and building materials
Construction products with recycled aggregate
What changes
part of the primary aggregate is replaced by verified recycled material.
Metric % recycled aggregate in good productLinked to Green 2.003
G5Glass, ceramics and building materials
Gypsum products with recycled gypsum
What changes
part of the primary gypsum is replaced by verified recycled material.
Metric % recycled gypsum in good product
H1Chemistry, cosmetics and pharma
Weight control in cosmetics filling
What changes
less product loss and more accurate filling.
Metric kg product loss / production batchLinked to Green 2.003
H2Chemistry, cosmetics and pharma
Recovery of rinse solvents in paints and coatings
What changes
less new solvent and less hazardous waste.
Metric l new solvent / t good productLinked to Green 2.003
H3Chemistry, cosmetics and pharma
B2B concentrate supply with reusable containers
What changes
less single-use packaging and more accurate service dosing.
Metric % deliveries via returned and reused containers
H4Chemistry, cosmetics and pharma
Material control in pharmaceutical packaging lines
What changes
less packaging material and fewer destroyed good doses from packaging defects.
Metric g packaging material / 1,000 released doses
H5Chemistry, cosmetics and pharma
Consumer refill stations
What changes
part of the sales shift away from new single-use packaging.
Metric l product sold via refill / total l sold in pilot points
I1Electronics, electrical equipment, machines and repair
Material and defect control in SMT production
What changes
fewer scrapped boards, paste and electronic components.
Metric % panels scrapped after AOI and test
I2Electronics, electrical equipment, machines and repair
Recycled polymer in cable insulation
What changes
less primary polymer per km good cable and documented share of secondary material.
Metric kg primary polymer / km good cable
I3Electronics, electrical equipment, machines and repair
Qualification of used cells for new products
What changes
qualified cells receive a second lifecycle in a qualified product.
Metric % tested cells integrated into approved module
I4Electronics, electrical equipment, machines and repair
Repair system for power tools and home appliances
What changes
more appliances return to use instead of being replaced.
Metric % accepted appliances returned to use
I5Electronics, electrical equipment, machines and repair
Industrial refurbishment of IT equipment
What changes
more devices return to the market with verified functionality.
Metric % accepted devices resold with warrantyLinked to Green 2.003
I6Electronics, electrical equipment, machines and repair
Remanufacturing of industrial pumps and motors
What changes
used units are restored to a defined functional specification.
Metric % accepted units passing final bench testLinked to Green 2.003
I7Electronics, electrical equipment, machines and repair
Modular and repairable LED luminaires
What changes
the failed module is replaced without scrapping the entire luminaire.
Metric % repairs completed by module replacement only
I8Electronics, electrical equipment, machines and repair
Machine-as-a-service with return and refurbishment
What changes
one asset moves through more controlled use cycles.
Metric average completed customer cycles / machine
J1Automotive components
Recycled polymer in automotive interior and non-safety parts
What changes
documented share of recycled material in an approved automotive part.
Metric % recycled polymer in released part
J2Automotive components
Batch traceability for filters and friction components
What changes
less scrapped material and components after final testing.
Metric % produced parts scrapped at final test
J3Automotive components
Remanufacturing of automotive assemblies
What changes
more used assemblies restored to a defined functional specification.
Metric % accepted assemblies passing final bench testLinked to Green 2.003
K1Printing
Optimised layout and material yield in offset printing
What changes
less paper lost in setup and finishing.
Metric kg paper waste / 1,000 good printed sheetsLinked to Green 2.003
K2Printing
Inks and rinse solvents in offset printing
What changes
less new ink and solvent per good printed sheet.
Metric l new solvent / 1,000 good printed sheetsLinked to Green 2.003
K3Printing
Material control in digital printing
What changes
less paper and print consumable per good job.
Metric g paper / good m² printedLinked to Green 2.003
L1Material-process services
Water and detergents in industrial laundry
What changes
less fresh water and detergent per kg good laundry.
Metric m³ fresh water / t good laundryLinked to Green 2.003
L2Material-process services
Dosing and reusable consumables in professional cleaning
What changes
less detergent per m² and more cycles per reusable consumable.
Metric ml concentrate / 1,000 m² cleaned area
L3Material-process services
Water recycle in car wash
What changes
less fresh water per completed wash.
Metric l fresh water / completed wash
L4Material-process services
Repair platform for phones and computers
What changes
more devices and components return to use.
Metric % accepted devices returned functional to the customerLinked to Green 2.003
L5Material-process services
Portioning and food waste in catering
What changes
less food waste per served portion.
Metric kg food waste / 1,000 served portionsLinked to Green 2.003
L6Material-process services
Packaging optimisation in online-order fulfilment
What changes
less packaging material per protected shipment.
Metric g packaging / dispatched shipmentLinked to Green 2.003
L7Material-process services
Logistics with reusable transport packaging
What changes
more deliveries use the same container through multiple cycles.
Metric average completed cycles / containerLinked to Green 2.003
L8Material-process services
Dosing and reusable consumables in hotels
What changes
less single-use packaging and food waste per overnight stay.
Metric single-use packages / realised overnight stayLinked to Green 2.003
M1Specialised circular solutions
Production with fractions from end-of-life electrical equipment
What changes
verified secondary fraction replaces part of the primary raw material in a good product.
Metric % material from WEEE fractions in good productLinked to Green 2.003
M2Specialised circular solutions
End-of-life textile processing into new material
What changes
end-of-life textile becomes good secondary material.
Metric kg good secondary material / 100 kg accepted textileLinked to Green 2.003
M3Specialised circular solutions
Recovery of components from deconstructed buildings
What changes
more deconstructed components return to use as a verified product.
Metric % accepted components released for reuseLinked to Green 2.003
M4Specialised circular solutions
Digital product passport for repairable products
What changes
repair and material information stays available across the product lifecycle.
Metric % product models with a complete and current passport

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Process solutions

Material balance in laser and CNC cutting

Use of dismantled metal profiles

Defect control and remelting in foundry production

Powder recovery in powder coating

Extending the life of machining coolants

Optimised cutting in stamping

Weld seam traceability and NDT returns

Weight optimisation for metal packaging

Material balance in laser and CNC cutting

Use of dismantled metal profiles

Defect control and remelting in foundry production

Powder recovery in powder coating

Extending the life of machining coolants

Optimised cutting in stamping

Weld seam traceability and NDT returns

Weight optimisation for metal packaging

Scrap and recycled granulate in injection moulding

Online thickness control in film extrusion

Controlled use of purchased recycled granulate

Closed cycle for internal plastic scrap

Weight control in thermoforming

Weight optimisation for PET preforms and bottles

Compounding with secondary materials

Additive manufacturing with recycled polymer

Dosing and material yield in bakeries

Loss control in syrups and chocolate

Water balance and CIP cycles in beverages

Material yield in coffee roasting and grinding

Portioning and food waste in ready meals

Precise dosing of powder blends

Pet food with permitted animal by-products

Optimised fabric cutting

Sorting and internal reuse of textile remnants

Water and chemicals in textile dyeing and washing

Ink dosing and solvent recovery

Garment repair and refurbishment

Optimised cutting of natural leather

Optimised cutting of furniture panels

Pellets from wood production remnants

Insulation panels from wood fibre

Furniture repair and refurbishment

Parquet from lower-grade wood material

Material yield in corrugated production

Optimised cutting of cardboard packaging

Packaging with documented recycled fibre

Reducing matrix waste in labels

Inks and rinse solvents in flexographic printing

Minimum-material packaging for the product load

Weight control of glass packaging

Scrap traceability in flat glass processing

Glaze control in ceramic products

Construction products with recycled aggregate

Gypsum products with recycled gypsum

Weight control in cosmetics filling

Recovery of rinse solvents in paints and coatings

B2B concentrate supply with reusable containers

Material control in pharmaceutical packaging lines

Consumer refill stations

Material and defect control in SMT production

Recycled polymer in cable insulation

Qualification of used cells for new products

Repair system for power tools and home appliances

Industrial refurbishment of IT equipment

Remanufacturing of industrial pumps and motors

Modular and repairable LED luminaires

Machine-as-a-service with return and refurbishment

Recycled polymer in automotive interior and non-safety parts

Batch traceability for filters and friction components

Remanufacturing of automotive assemblies

Optimised layout and material yield in offset printing

Inks and rinse solvents in offset printing

Material control in digital printing

Water and detergents in industrial laundry

Dosing and reusable consumables in professional cleaning

Water recycle in car wash

Repair platform for phones and computers

Portioning and food waste in catering

Packaging optimisation in online-order fulfilment

Logistics with reusable transport packaging